1.0 Purpose
1.1 To lay down a procedure for the Preventive Maintenance for Octagonal Blender.
2.0 Scope
2.1 This procedure is applicable for the Preventive Maintenance of Octagonal Blender to be followed at “NAME” Pharmaceuticals Ltd.
3.0 Responsibility
3.1. Only trained Technician/ Engineering Officer is responsible for execution of this procedure.
3.2. Head of Engineering and Maintenance shall be responsible for the implementation of this SOP.
3.3 Head of QA / designee shall be responsible for compliance of this SOP.
4.0 Abbreviations and Definitions
4.1 SOP : Standard Operating Procedure.
4.2 QA : Quality Assurance
5.0 Materials and Equipment
5.1 None
6.0 Precaution / Health and Safety Considerations
6.1 Used necessary safety wears doing the work.
6.2 Ensure covers and guards are properly fixed.
7.0 Procedure
7.1. General Conditions
7.1.1 Refer the master plan of preventive maintenance.
7.1.2 Equipment shall be available for preventive maintenance.
7.1.3 Clean oil / grease stain and remove unwanted materials, spares after completion of work.
7.2. Procedure for Preventive Maintenance of Octagonal Blender
7.2.1 Ensure that electrical supply is in off position in main panel and display “Under Maintenance” on the panel .
7.2.2 The Technician or above has to ensure and verify the check points for the preventive maintenance as shown in the
Annexure-I.
7.2.3 After the completion of preventive maintenance, check the machine for smooth operation.
7.2.4 Remove “Under Maintenance” on the panel board after completion of the Maintenance.
7.2.5 The Technician perform the job will enter his name / sign in “Done by” column and responsible Engineer / Officer,
Production will put sign in “Checked By” column.
7.3 Quarterly preventive maintenance is to be carried out as per the following check points:
7.3.1 Check for unusual noise and vibration.
7.3.2 Check and tight the mounting bolts.
7.3.3 Check the motor terminal connections and tighten the same.
7.3.4 Check the lifting movements of Octagonal Blender, of observed sluggish & jamming the system shall be stopped &
checked properly, if required side channel & chain should be lubricated by multipurpose grease.
7.3.5 Check the proper earthing.
7.3.6 Check the oil Lever of gear box.
7.3.7 Check all electrical points of main panel board for any loose& tighten up accordingly.
7.3.8 Check all interlocks of the machine for proper operation.
7.3.9 Check the worm for any damage, if required replaces the gears.
8.0 Reference Document
8.1 In-House,
9.0 Annexure
9.1 Annexure –I : Preventive
Maintenance Checklist of Octagonal Blender (Quarterly)
10.0 Revision History
|
Revision
No. |
Brief reason for the revision |
Effective Date |
Remarks |
|
01 |
New |
|
|
11.0 Training
11.1 Head
of Engineering and Maintenance or his nominee give the training of Technician
and Operators.
Annexure –I
|
Preventive
Maintenance Checklist of Octagonal Blender (Quarterly) |
|
Area : |
|
Date: |
|
|
Equipment
No : |
|
Frequency: |
Quarterly |
|
Sl. No. |
Description
of the Job |
Observation |
Corrective
Action |
Spared
Used |
|
|
1. |
Before starting Preventive
Maintenance of Octagonal Blender “switch off” the panel board. |
Š
Ok /
Š Not
Ok |
|
|
|
|
2. |
Put “Under Maintenance” on panel
board. |
Š
Ok /
Š Not
Ok |
|
|
|
|
3. |
Check for unusual noise and vibration. |
Š
Ok /
Š Not
Ok |
|
|
|
|
4. |
Check and tight the mounting
bolts. |
Š
Ok /
Š Not
Ok |
|
|
|
|
5. |
Check the motor terminal
connections and tighten the same. |
Š
Ok /
Š Not
Ok |
|
|
|
|
6. |
Check
the lifting movements of Octagonal Blender, of observed sluggish &
jamming the system shall be
stopped & checked properly, if required side channel & chain should
be lubricated by multipurpose grease. |
Š
Ok /
Š Not
Ok |
|
|
|
|
7. |
Check the proper earthing. |
Š
Ok /
Š Not
Ok |
|
|
|
|
8. |
Check the oil Lever of gear box. |
Š
Ok /
Š Not
Ok |
|
|
|
|
9. |
Check all electrical points
of main panel board for any loose& tighten up accordingly. |
Š
Ok /
Š Not
Ok |
|
|
|
|
10. |
Check all interlocks of the
machine for proper operation. |
Š
Ok /
Š Not
Ok |
|
|
|
|
11. |
Check the worm for any damage,
if required replaces the gears. |
Š
Ok /
Š Not
Ok |
|
|
|
|
|
|||||
|
…………………………………. Done By |
…………………………………. Checked By |
||||
